FERROUS CASTING

Combined with a century of experience in machine tool manufacture and superior technology, John Heine has become synonymous with high precision iron and steel castings, specialising in wear resistant alloys for the quarry and mining industries.

The foundry uses AutoCad Inventor for managing CAD drawing files and AFS Solidcast for modelling the solidification of castings prior to manufacture in order to ensure sound castings.  A glow discharge spectrometer is used to monitor the melt to ensure compliance with specifications.  Ceramic runners and filters are used to ensure cleanliness of the metal in the mould.  The induction furnaces are designed to tilt backwards for slag removal, prior to forward tilting for tapping out over a clean lip.  Castings are heat treated in one of the PLC controlled gas ovens with multiple thermocouples connected to a print recorder for monitoring temperatures of individual castings inside the furnace.  Machining of the castings is done in-house, where CNC programs are generated on a Cam Works / Solid Works CAM package.

HEINEHARD

John Heine has developed a number of specialised High Chrome White Iron specifications with complementary heat treatment procedures to give superior wear properties over the traditional range of high chrome irons.  Please talk to our sales people about your special requirements and we can tailor a grade to suit your application.

 
Material Type Standard

Max wt

STEEL Plain Carbon
Low Alloy
Austenetic Manganese
Austenetic Stainless
  AS2074
  AS2074
  AS2074
  AS2074
7 tonnes
7 tonnes
7 tonnes
7 tonnes
IRON Grey Cast
Spheroidal
Austenetic Ni-Resist
  AS1830
  AS1831
  AS1833
15 tonnes
15 tonnes
7 tonnes
WHITE IRON 
(Abrasion Resistant)  
NiHard
27 Chrome
  AS2027
  AS2027
7 tonnes
7 tonnes